Big Enough and Fully Staffed to Meet Your Needs
Our facility can handle motor repairs up to 10 Mega Watts, with rewind capabilities for motors up to 40 tons, 144 inches in diameter, and 13,800 volts.
When a critical motor failure or emergency repair arises, we are ready and waiting to assist your business promptly.
Our Services Include:
- State-of-the-Art Repair Shop: 50,000 sq. ft. facility with a 20 ft. high and 20 ft. wide entrance door.
- Dynamic Balancing Stand: Capable of handling weights up to 17,500 pounds.
- Round-the-Clock Service: Four working shifts, providing 24/7 coverage.
We ensure your operations remain uninterrupted with our comprehensive repair services and unwavering commitment to quality and reliability.
Repair Materials
Having the right parts available at the right time is critical to getting your motor fixed and back in your production process.
At RSAW we provide and install new bearings, bearing isolators, and ceramic coated bearings in a clean area. We also provide High Voltage VPI epoxy treatment and repair, and we replace defective parts using OEM or equivalent. And finally, we offer Class F insulation and our bearing types include anti-Friction cylindrical roller and deep groove ball and sleeve (including plain cylindrical bore as well as tilt pad and Kingsbury thrust bearings).
Machine Shop
Our advanced machine shop includes engine lathes, a vertical boring mill, and a horizontal milling machine. Machine tool capabilities include arc welding, axis mill, spray welding, line Boring, and lathes with 12'' to 64 '' swing. Restoration of shaft or housing surface (boring and bushing) is performed, along with oil mist conversions.
Testing Capabilities
Our testing capabilities are unmatched, reaching up to 40 tons and 13,800 volts, and featuring a 12’ x 16’ isolated test stand—the largest in the Southeast.
Testing Services:
- Vibration Testing
- Dynamometer Testing
- Thermography Capability: Identifying hot spots.
- Thermal Protector Testing: For thermal protectors and similar devices.
Off-Line Testing:
- Core loss test before and after stator rewind
- Winding resistance
- Meg-ohm DC resistance
- Polarization index
- High potential (Hipot) test
- Surge testing
On-Line Testing:
- Voltage level and voltage unbalance
- Harmonic distortions
- Current level and current unbalance
- Load level
- Torque signatures
- Rotor bar signatures
Additional Testing:
- Motor evaluation capabilities
- Air gap check capability
- Shaft straightness check procedures
Our advanced testing services ensure the highest standards of reliability and performance for your motors, helping you maintain optimal operations.
Tanks, Calibration Tools and Cleanliness Standards
We have a 12’ diameter VPI tank and utilize 100% epoxy solids material in our process, a 7,500-gallon holding tank, and a covered 8x8x8 varnish tank.
Our calibration tools include ammeter, AC & DC High Potential (Hipot), megohmmeter, ohmmeter, voltmeter, wattmeter, Phenix Core Loss Tester, CSI vibration analyzers.
Our gauges are always put away when done, we follow housekeeping procedures to insure a clean and organized workplace in an environmentally controlled work area.